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Hot Tip for you; Cheap source of aluminum
Topic Started: Nov 6 2009, 05:26 PM (142 Views)
Mercman
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Just went to the Dollar store for more shoe boxes, gotta clean the bench so I start on the 32, and wondered over to the cooking upan aisle, and picked up a double set on aluminum pans. These are like the jelly roll pans, or a shalow brownie/cookie sheet style. Lots of aluminum there, easy to mold, or emboss. The best part was 2 sheets for a buck.

On one of the RR forums, I think it was Dave In The Hat that said he used them for a roof on one of his buildings. Made corrrugated roof panels using a nail in a stick. Maybe we can talk him into a how to about that.
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DamnCranky666
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That sounds good, Mercman. Gotta check it out . . .
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DaveInTheHat
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Yep, it was me that made the roof from aluminum pans. Its for the diorama that I'm working on. I'll post pictures here when the contest thing is over. Here's the link to the forum there.

http://www.kitforums.com/viewtopic.php?f=6&t=2664

I use aluminum pans for all kinds of stuff. From what I've noticed they come in 3 weights. The ones from the dollar store are probably the thinnest. The ones from the grocery store that cost about 2 bucks each are a little thicker. The big pans for turkeys are the thickest. There's a commercial grade that restaurants and caterers use that is thick and its harder aluminum than the kind in the grocery store. Those are nice because they have lids that are completely flat except for the edge that folds over.

I usually scuff the aluminum before I start working with it. It makes the glue stick better. I use primer from the dollar store and it sticks pretty good.

I've use heavy duty aluminum foil to make stuff too. Sometimes after I form a part with it I coat the back side with super glue and sprinkle baking soda on it while the glue is wet. It makes a hard shell that keeps the part from deforming.

Another source for aluminum is printing plates. If you can find a print shop that still does offset printing. They're usually free or you can pull them out of the dumpster. The smaller printing presses use a thinner plate that is easy to bed and cut. The bigger presses use a thicker plate that doesn't bend as easy. They're great for making wheel tubs and flat panels.
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Dan S
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This is good stuff to know. In fact I went on line looking for some sources just lately and didn't come up with anything very useful. I'm gonna need a ton of corrugated in 1/87, and the corugated aluminumat the LHS is beautiful and perfectly proportioned and shaped, but prohibitively expensive. I wonder if I could use some of it as a buck by pouring JB weld on one side of it and forming the aluminum you speak of with it. I'll have to give it a try.

Thanks Junior and Dave!
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DaveInTheHat
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Yep. This works but its big for HO scale.

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You can make smaller by using something with 2 or 3 groves in it so you can scribe and slide the material over. Or something to press the aluminum.

The stuff Cambells makes is probably a lot easier than making it yourself.
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Dan S
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I also wondered about home making something like that device maybe by soldering some fine brass rods to brass bars, making the frame on my mill or something. Walthers makes various kits from styrene with corrugated siding, but nothing seems to look like real metal.
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Geezerman
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I have one of those 'squeezeers' like Dave shows, only I have trouble getting it to roll straight.

Weathering those corrugated aluminum panels with Radio Shacks PCB etching solution is very rewarding, and tons of fun
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Mercman
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Geezerman
Nov 7 2009, 07:03 AM
I have one of those 'squeezeers' like Dave shows, only I have trouble getting it to roll straight.

Weathering those corrugated aluminum panels with Radio Shacks PCB etching solution is very rewarding, and tons of fun
Didn't Radio shack quit making that stuff?

The squeezer is fun to use, still practicing with mine, getting it to roll straight is a pain.

I also have some printer plates that I got from a print shop where I worked for years. Good for tubs for wheels, and interior panels.
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kingme
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They make a paper crimper, it's a similar set up as the paint squeezer. But it's a little bigger, more suitable for 1/24 scale. It's with the scrapbook stuff in craft stores. My wife used to have one...now I do :D
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chester
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The heavy aluminum found on the pull back tops of vacuum packed food stuff like peanuts and coffee is another great source. I have used it placed over the fender of a car and burnished it on with a toothpick. Then cut off the excess and paint. Notice the fender in the back of the truck and against the fence done this way. There's a tutorial on the web somewhere on this that I'll try to find.
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I never throw anything away so when I was looking for something with really small ribs I found an old garage door opener remote that had small grooves in it. I took some of the heavy aluminum foil and burnished it overthe ribs of the remote to get this corrugated metal patch.

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Mercman
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Heres a pic of the pans.

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Chester great tips on the fenders, and the remote.
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chester
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Here's the link to the aluminum forming tutorial.

http://www.horailroad.com/clinic3/index.htm
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Mercman
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Got it bookmarked. This should go into the tips section.
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DamnCranky666
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Fabulous!!!
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DaveInTheHat
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That's a good link. I did it pretty much the same way.

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Adding some super glue and baking soda makes it a lot less flimsy.

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I finished the one I made with a lot more rust.

I put it in the bed of the truck that I made for the "Independent Contractors" thing that we did.

Posted Image
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HowardE
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Mercman
Nov 7 2009, 07:13 PM
Got it bookmarked. This should go into the tips section.
It's there Junior... ;)
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Mercman
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You can also mold 1/25th scale parts this way. I remeber someone did a drit car doing this to show damaged panels from being hit on the track.

Thanks Howard.
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